Tuesday, October 6, 2026

Keeping the Gasoline Tank Cool (And protected from UV)

By law, above-ground gasoline tanks are ALWAYS painted white or silver. This minimizes solar heating and thus minimizes day/night breathing emissions. I'm a tank inspector from way back. I had a consulting business, and I've been around, over and in thousands of tanks, from 500-10,000,000 gallons. 

 E10 loves to absorb water from the atmosphere. If the water content reaches about 0.5% (more in summer, less in winter), the water will separate, taking the alcohol with it and creating a 15%-by-volume layer that won't burn. Phase separation, as this is called, is very unusual because absorption from the air is a very slow process, taking months. The usual cause, in fact, is a leaking filler cap or vent, not absorption.  It's a slow process, taking months to become important. But prudence requires closing the vent whenever the engine is not in use. Spray can sneak in through the vent.

Water absorption does NOT need to reach phase-separating levels to cause problems. At just a few hundred ppm, sludge generation increases. The gasoline becomes weakly conductive and galvanic corrosion blooms in the carb bowl (brass and aluminum are an active pair). Gasoline also evaporates, and the loss of the most volatile portions can make starting more difficult, and increase gum formation. Better to keep it sealed. 

But a sealed tank builds pressure. Over time, UV damages the tank and the tank becomes weak.  It would be nice to keep it out of the sun. Some people like Sunbrella covers. But on my boat, it would just get grungy with spilled oil, gas, lichens, and algae. 

 Paint is simpler. Since the tank is mostly covered by the seat, there was no need to paint the whole thing. If it was, I might paint the whole thing, leaving only the code stamp exposed (not on a seam).

Simple. The tank is protected from UV and stays cool. It's been seven years, 365 days per year, and the paint is still there.

  

Monday, October 5, 2026

Tiller Pilot Cover

 The leading cause of death for tiller pilots is moisture intrusion in the rain. In the UK they are common on eBay, but not here.

 A few days ago I had to take a 4-hour rainy sail to move my boat between marinas for service. After three years (Total Boat Krypton) the bottom needed anti-fouling paint, and Herrington Harbor North has decided that hauling trimarans scares them, so they won't do it anymore.  

So when the rain started, I pulled out the cover I had made from a scrap of clear vinyl snipped from an old dodger.  No sewing was required. I just folded it, somthing like wrapping a box, and popped a rivet in each of the corners. The bottom is open for ventilation. The tiller pilot stays bone dry, since it produces a small amount of heat in service, sufficient to prevent condensation and evaporate any stray drops.

You can see the buttons and use them right through the vinyl. Very easy. 

You can read the details here: https://www.practical-sailor.com/marine-electronics/no-sew-diy-tiller-pilot-cover/