Just a few of the projects:
Lathe-related
· Shim or re-fit all lathe control handles. They were sloppy.
· Cross slide lock (homemade). Required for facing. Or you can keep one hand on the main crank.
· New cross slide hand wheel (homemade). The original was too small and did not have a bearing.
· Tailstock lapped to ways. Bad alignment.
· Center finding gauge (homemade).
· Compact depth gauge (homemade).
· Bump center (homemade). It’s a thing made from ball bearings to help align work in chuck.
· Milling 90 degree plate (homemade) that bolts direct to compound. Also hold-down bars and studs.
· Milling 90 degree plate that fits vertical slide (below) (homemade). Additional hold-down bars and studs. Toe clamps from 2-inch schd 40 pipe (homemade).
· Marking/bolting 90 degree plate (homemade).
· Vertical slide.
· Vice for vertical slide.
· Fitted milling vice. Handle needed re-machined. Mounting holes.
· Keyway mod in lathe tailstock. Stock keyway was omitted at factory due to casting error.
· Mods to drill press milling vice.
o Handles and gibs.
o Wider jaws with 6 screws and pressure plate (homemade).
· Three machinist’s jacks (homemade), mostly for use with the drill press and lathe.
· Built shallow drawer under work bench for mics etc.
· Built drawer under lathe (right side, for lathe accessories), with lift-out tray. More trays lower.
· Built drawer under lathe (left side), for milling accessories) with lift-out tray. More trays lower.
· Several other drawers to organize drills and boat fittings.
· Organizer behind chip guard.
· Ways cover (attached with aluminum strip embedded with rare earth magnets).
· Shallow, removable chip tray under chuck-half.
· Face plates (2). Fitted from older lathe.
· Hand turning rest (wood or metal) for metal lathe (homemade).
· Hand turning chisels for metal lathe (2) (homemade) .
· Chuck spider (homemade) (accessory to chuck short stuff).
· Parting tool holder using hacksaw blades (homemade). Very good for brass, not steel. Got 1.5 mm parting tool from Buyaholic.
· Manual die holders (1.5- and 2-inch) (homemade). Not lathe mounted, but can start 1-, 1.5-, and 2-inch on lathe using chuck to keep it straight. Removable handles.
· Die pusher with aligning fit (homemade).
· Tap follower. From great uncle.
· Die grinder tool rest mount (homemade). Includes short hose extension and air control valve.
· Drip coolant at tool post. Mounts with magnet. Probably over kill. (Also a bad idea—can’t see what you are doing, mess in mechanism, corrosion. Better with a spray bottle or squeeze bottle.)
· Indexing for lathe head (homemade) (24 increments). Great for making hex and square heads.
· Precision filing guide (homemade). Can be used for end stop or depth control.
· Larger dog for turning between centers (homemade). (I still have my old 1975 small home-made dog!)
· Assorted custom handles for hex sockets and square drives (homemade) (chuck and tool rest).
· Radius turning attachment. 0.625” to 1.5” (homemade). For wide pulleys, such as trailer rollers, genoa leads, and low friction rings. A precision job, requiring milling, turning, threading, and indexed grinding. But not much bigger than my thumb.
Other projects (all homemade using lathe, welder, band saw, drill press, etc.)
· Bending lever, large stock. Up to ½-inch rebar.
· Bending rod jig for vice, small stock. Bar stock and up to about 3/8-inch round … maybe.
· Band saw table and stand. Fence from speed square. Sled from scrap.
· Improved hold-down tee-nuts for drill press.
· Tuned up cross slide vice for drill press. Now I can mill on the press, up to ½-inch steel plate with ½-inch end mill.
· Centers (top and bottom) for drill press table. Good for accurate concentric drilling.
· Wooden clamp to hold work from spinning.
· Steel fence for drill press.
· Drill press clamp (Keats Plate) for round stock center drilling.
· Drum sander table.
· Tool handles. Lots, mostly for files.
· 9-inch disk sander stand. 90 degree fence.
· Cradle for angle grinder (just for spin-down). I’m going to upgrade this to 12-inch when I run out of 12-inch paper.
· Scribe/awl from triangular file. Full length tang. Very hard.
· Light bracket for drill press. Old eyes appreciate this.
· Switched outlets to control air compressor and shop air filter.
· HEPA-rated show air filter from 5 MERV 13 20x20 filters and a 20x20 box fan. Allows welding indoors. Every shop should have one. Also great for remodeling mess.
· Soft jaws with magnets (both vices) . Aluminum and wood.
· Parallels with magnets. Parallel edge clamps for non-magnetic parallels.
· V-blocks. Many sizes. Wood, steel, and aluminum.
· Table saw sled and mini-rip fence. More accurate and less dust.
· Zero clearance insert for table saw. Less dust.
· Two hole deburing tools; one from a counter sink and the other from a ½-drill with the clearance angle reduced (plus handles).
· Edge deburing tool from a rusted triangular file plus a handle. My favorite.
· Up-side-down holders for 5-minute and G-Flex epoxy.
· Cradle for angle grinder (for spin-down).
· 90 degree and variable angle brace/clamp for welding
· Mini-chipping hammer from rebar. My new favorite.
And I'm sure there were more. And I'm reaping the benefits, as I now have just the tool or jig I need to do things more quickly and with better precision. More practice helps too.
The cost? Barely anything, since most were homemade. With welding, milling, and a lathe, you can make most things.